The OS for Your Shop Floor
ShopFloorOS replaces spreadsheets and manual tracking with a real-time, data-driven system to manage your entire production process. Gain complete visibility, optimize workflows, and unlock hidden capacity.
A Foundation for Excellence
ShopFloorOS is built on three core pillars that provide the flexibility and power to model any production environment and drive continuous improvement.
Real-Time Data Backbone
Built on a powerful cloud backend, all operations from kiosk clock-ins to dashboard analytics are synced in real-time. Eliminate data lag and manage your floor with live information.
Flexible Workflow Engine
Model any discrete manufacturing process with our three-tiered system of Processes, Departments, and Workflows. Create, clone, and optimize production lines with a modular architecture.
Intelligent Automation
Leverage smart features like the Auto-Scheduler to move beyond simple tracking and optimize your work order release schedule to improve throughput and reduce idle time.
Extensible Modules for Advanced Insights
Activate powerful modules to unlock deeper analysis and competitive advantages.
Analytics Module
Transforms your data into actionable intelligence with a suite of interactive charts and KPIs like throughput, rework rate, and average cycle time.
Performance Module
Tracks key metrics for every employee over user-defined periods, including total orders completed and department flexibility.
Downtime Module
A dedicated log for all non-productive time. Quickly search and filter every pause and rework event to understand the primary reasons for production interruptions.
Quality Control Module
Implement formal quality checks between departments with custom checklists for each station to catch errors before they move down the line.
Process Guides Module
Create, manage, and view step-by-step work instructions, accessible directly from the Kiosk, ensuring consistency and quality.
Work Centers Module
A real-time, Kanban-style overview of every production station, showing what's in progress and highlighting bottlenecks.
Workflow Strategizer Module
An interactive editor to design and optimize your production workflows. Identify bottlenecks and calculate theoretical max throughput in real-time.
Auto-Scheduler Module
An advanced scheduler to automatically prioritize work orders based on due dates, complexity, and department capacity to optimize throughput.
Cost Tracking Module
Track material and waste costs associated with work orders and rework events to get a clearer picture of your true production costs.
MES Express
A downloadable, self-contained HTML version of the app that runs entirely offline. Perfect for shops with no internet access or as a portable backup solution.
Turn Operational Data into Financial Results
ShopFloorOS isn't just about tracking work; it's about improving your bottom line. Our modules are designed to provide a clear and measurable return on investment.
Increase Throughput
By identifying and eliminating bottlenecks with the Analytics and Workflow Strategizer modules, teams can process more orders in the same amount of time.
Reduce Rework & Waste
The Quality Control and Downtime modules provide the data needed to catch defects early and track the root causes of rework, directly cutting material and labor waste.
Improve Labor Efficiency
Real-time performance metrics and the Auto-Scheduler ensure your most qualified employees are always on the most critical tasks, maximizing productive hours.